Table of Contents
Modern Quality Control Equipment – Precise Harness Testing
Advanced Quality Control Equipment – Precise Harness Testing
At A.G. Instal, quality and precision are the foundation of our operations. To ensure the highest standards, every electrical harness we produce undergoes meticulous quality testing using modern devices such as the WK 260 PC by WeeTech and quality control components in Komax machines.
Harness Testing Process
Connection to the Testing Device: Before the tests begin, the harness is connected to the WK 260 PC device, which allows for a comprehensive analysis of its parameters.
Analysis in IVSion Studio Software: Once physically connected, the dedicated IVSion Studio software performs a detailed verification of the harness’s compliance with the design specifications.
Result Interpretation:
- PASS: If all parameters meet the specifications, the test concludes with a positive result, indicating that the harness satisfies quality requirements.
- FAIL: If discrepancies are detected, the system registers a negative result. We then analyze the causes of the errors, implement necessary corrections, and retest the harness to ensure it complies with all standards.
Possible Detected Defects
Our testing system is capable of identifying a range of potential issues, including:
- Incorrect terminal connections: Loose or improperly mounted terminals can lead to system failures.
- Missing connections: Open circuits are immediately detected, enabling swift intervention.
- Incorrect pin placement: Pins inserted into the wrong connector slots can cause device malfunctions.
- Improper wire gauge: Using wires with incorrect cross-sections can affect performance and safety.
- Missing or defective fuses: Fuses are critical for system protection; their absence or defects pose significant risks.
- Broken wires: Mechanical damage to wires is quickly identified, preventing potential failures.
Mechanical Testing in Compliance with Standards
In addition to electrical tests, we also conduct mechanical evaluations using Komax equipment, which assess:
- Tensile strength: These tests measure the durability of connections under tension, which is essential for harness longevity.
- Crimp force: Precise measurements of crimp force ensure that connections are robust and meet required quality standards.
Why Trust Us?
Every stage of production and quality control at A.G. Instal is carried out with the utmost precision to ensure our harnesses meet the highest standards. Thanks to advanced technologies and rigorous procedures, we guarantee that our products are reliable, durable, and refined in every detail. Quality is our top priority, which is why we invest in the best solutions to ensure our clients can always rely on our products.
Continuous Development and Improvement
Thanks to detailed testing and analysis at every stage of production, we continuously refine our processes and technologies. This ongoing development allows us not only to meet the highest quality standards but also to set new, even more demanding benchmarks that ensure the reliability and durability of our products.
- 10 January, 2025
How we create wiring harnesses at A.G. Instal – step by step
Today, we would like to present the detailed process of creating one of our electrical wiring harnesses at A.G. Instal. The prepared material, in the form of a slideshow and photos, showcases all stages of production that lead to the creation of precise and reliable solutions.
You will see how material preparation looks, including the cutting and processing of cables with the utmost precision using modern equipment. The next steps involve grouping and organizing wires according to the technical design, as well as crimping connectors and assembling terminals, which ensure durability and safety of the connections. The process concludes with forming the final harness and its thorough quality control inspection to ensure the product meets all requirements and standards.
Each stage is carried out by our team of specialists, who ensure precision, quality, and the reliability of the final product. Thanks to modern technology and excellent work organization, we are able to meet the expectations of even the most demanding customers.
If you have any questions regarding our production or offer, please contact us – we are at your disposal!
- 13 December, 2024
Battery Cables – Quality and Reliability at A.G. Instal!
Our battery cables are distinguished by exceptional quality and durability. We offer a wide range of cross-sections from 10 mm² to 120 mm², making them suitable for various applications.
For easy identification, we use corrugated conduits in different colors, including red, allowing quick differentiation in installations. We have an advanced machinery park that enables precise crimping of any terminals onto cables, tailored to the customer’s needs.
Additionally, thanks to our modern cable cutting machine, we can accurately cut even thick cables to any desired length, ensuring the highest precision and compliance with requirements.
We invite you to view photos showcasing the details of our cables, including cross-sections, various terminals, and the application of corrugated conduits.
We invite you to watch the production process of our battery cables! The first video showcases the operation of our modern machine for precise cable cutting. With this machine, we can cut cables with cross-sections ranging from 10 mm² to 120 mm² to any desired length with the utmost accuracy.
The second video demonstrates the process of crimping terminals onto cables using an advanced press. This is a key stage of production, ensuring the durability and reliability of connections tailored to the customer’s specifications.
Our technological solutions enable us to produce cables that meet the highest quality standards while providing full flexibility in fulfilling orders.
- 6 December, 2024
The Creation Process and Final Result: Perfect Splice Connections
At AG Instal, we specialize in the professional creation of splice connections for various projects. With years of experience and advanced working methods, we provide reliable and durable solutions that meet the highest industry standards.
Splice is a modern method of connecting cables that enables the creation of durable and perfectly matched connections, especially in situations where standard methods fall short.
On our website, you’ll find photos and videos showcasing the entire process – from cable preparation to welding and the final result of completed connections. See how we work – our photos and videos let you witness the precision and top quality guaranteed by AG Instal!
- 29 November, 2024
Creating Smaller Panels on a Compact CNC – Precision on a Small Scale
Creating smaller panels on CNC machines is a process that combines precision with flexibility in production. Thanks to the use of a compact CNC, A.G. Instal offers the ability to complete even the most demanding projects that require intricate details on limited surfaces.
Our CNC machine is perfectly suited for producing:
- Small control panels.
- Decorative and technical components.
- Precision parts for industrial equipment.
Advantages of using a compact CNC machine:
- Accuracy: Enables machining with precision down to a fraction of a millimeter.
- Efficiency: An ideal solution for prototypes and small production batches.
- Versatility: Works with a variety of materials, from aluminum to plastics.
With our expertise and advanced CAD/CAM software, every project is tailored to meet the unique needs of our clients. Our team ensures that the final panels are not only functional but also aesthetically pleasing.
The video showcases the CNC machine in action while cutting panels, demonstrating its precision and speed. The images display the finished panels, both before and after assembly, highlighting the full scope of our work – from raw product to the final version, ready for application.
- 22 November, 2024
Automation at Its Finest – How the Komax Zeta 640 Works
At our company, quality and precision are top priorities, which is why we use the latest technologies for wire processing. The Komax Zeta 640 is an advanced machine that makes the connector crimping process not only faster but also exceptionally precise. With full automation, we minimize the risk of errors, allowing us to deliver the highest standards of reliability to our clients.
The Komax Zeta 640 embodies the perfect blend of technology and precision. In a single cycle, the machine can prepare the wire, crimp the connector, and even perform quality control—all tailored to the specific requirements of the project. This enables us to handle both small- and large-scale orders, adapting the production process to meet the unique needs of our customers.
Choosing the Komax Zeta 640 is an investment in quality you can trust. We invite you to watch the video of the machine in action and see for yourself how professional connector crimping on wires is performed.
- 8 November, 2024
Precise CNC Milling – Quality and Accuracy in Every Detail!
This is how we work with CNC technology at A.G. Instal. Our panels undergo precise processing after printing to meet the highest quality standards. The CNC process enables us to achieve exceptional accuracy, evident from the very first stage of production.
In the photos, you can see our panels right after printing, as well as the final result after processing and polishing—perfectly finished and ready for further assembly. Thanks to advanced technology and the experience of our team, we can deliver products that meet the expectations of even the most demanding clients.
We make every effort to ensure our products reflect the precision and professionalism upon which we build our brand. Every stage, from design to final polishing, is an opportunity for us to demonstrate attention to detail and reliability, the foundation of our operations. Our goal is to provide solutions that not only meet technical requirements but also exceed client expectations in terms of aesthetics and durability.
At A.G. Instal, we believe that precision and quality are the keys to customer satisfaction. Our CNC processing, from the initial stages to final polishing, proves that every production requires commitment, expertise, and meticulousness. With modern technologies and a skilled team, we offer products that not only meet technical specifications but also impress with flawless finishing. It is our passion for excellence that drives us to treat each project individually, delivering solutions tailored to our clients’ expectations.
- 7 November, 2024
Matrix Printing on a Plotter – Precision and Accuracy
At A.G. Instal, we make every effort to ensure that every stage of electric harness production is carried out with the utmost precision. One of the key processes in our company is matrix printing, which forms the foundation for creating harnesses with precisely defined parameters. Thanks to our modern plotter, we can guarantee that each matrix is made with the highest attention to detail, allowing for perfect project reproduction and eliminating potential errors during production. The matrices printed at A.G. Instal serve as templates, enabling the production of finished electric harnesses that meet all technical and aesthetic requirements of our clients.
The matrix printing process is tailored to each project individually. Our team of specialists thoroughly analyzes technical documentation to ensure every printed pattern matches the client’s specifications. At A.G. Instal, we continuously invest in technological advancements and equipment modernization, enabling us to maintain a competitive edge and deliver services of the highest quality.
- 25 October, 2024
UV Printer Pegasus – Technology and Outstanding Quality
At A.G. Instal, we take care of every stage of control panel production ourselves. Thanks to our modern Pegasus UV printers, we have full control over the panel printing process, allowing us to ensure the highest quality and precision in every detail. UV printing enables us to create highly detailed and durable prints directly on the panels, enhancing both their aesthetic appeal and functionality.
By handling panel printing in-house, we can guarantee that every product meets the highest standards. Each batch undergoes thorough quality control, ensuring reliable solutions tailored to the individual needs of our clients.
With this streamlined production process, our panels are ready for assembly immediately after printing, significantly reducing order fulfillment times.
- 19 October, 2024